Collection: FPLA Filament

FPLA filament (Flexible PLA) is a high resilience flexible PLA that bridges the gap between rigid PLA and soft TPU, built for parts that need to flex and spring back to shape rather than stay soft or deformed. We tested it by printing an airless basketball, and it matched a real basketball's weight ratio and bounce height almost exactly. We currently stock it in seven solid colours plus three rainbow gradients, all in 1.75mm and held locally in Australia.

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Why Choose FPLA?

This sits between standard PLA and TPU rather than replacing either. You get real flex and impact resistance, but the part still springs back to its original shape instead of staying soft or floppy like TPU.

  • High resilience, the part returns to shape after flexing or impact
  • More impact resistant than standard PLA without TPU's softness
  • Prints as easily as standard PLA, no special hardware needed
  • Ten colours to choose from, seven solid and three rainbow gradients

Tested: An Airless Basketball

The best proof of what FPLA can do is the airless basketball we printed with it. We compared it directly against a real ball, and the weight ratio and bounce height matched almost exactly. That is a genuinely demanding test, an airless basketball needs to flex, absorb impact and spring back thousands of times without losing its shape, and FPLA held up.

If a filament can do that, it will handle most other high resilience jobs without trouble.

What Prints Suit FPLA Best?

This one earns its keep on anything that needs to flex, bounce or absorb impact and keep its shape:

  • Airless sports balls and sporting goods
  • Durable toys and consumer products
  • Shock absorbing components
  • Functional parts that see repeated impact or flex

Printer Compatibility

Our 1.75mm FPLA prints as easily as standard PLA on any FDM printer, including Bambu Lab, Prusa, Creality and Anycubic machines. No enclosure or special nozzle required.

Explore More Flexible Options

Looking for something softer? ShoeFlex 9075A is built for wearable, ultra flexible prints. For high strength engineering applications, browse the engineering filament range, or explore the full PLA range for standard colours.

All FPLA filament ships fast from our Sydney warehouse, with quick processing and reliable Australia-wide delivery.

Frequently Asked Questions

What is FPLA (flexible PLA), and how is it different from PLA and TPU?

FPLA (our FlexPLA-505B) is a high-resilience flexible PLA filament. It springs back after it's squashed, bent or hit. Standard PLA is rigid and snaps when you bend it too far. TPU flexes, but it tends to soak up an impact rather than return it. FPLA sits in between: it's rated 95A hardness, the same as our TPU 95A, but it's built to return energy and bounce, not absorb it.

Can I 3D print an airless basketball with FPLA?

Yes, and we've tested it ourselves. FPLA was developed specifically as an airless basketball filament, and our printed ball bounces just like a real basketball. Depending on the model design, a printed ball can also match the weight of a real one. The balls are durable and last a long time with normal play. The one thing to avoid is extreme compression, like someone sitting on the ball, which can split the lattice.

Why not print an airless basketball in TPU?

We tried it. A TPU 95A ball is too soft: it soaks up the impact and doesn't bounce. FPLA has the same 95A hardness rating on paper, but its high resilience gives the energy back, so the ball bounces the way a basketball should. TPU 95A is still the better pick for parts that need to grip or absorb shock, like phone cases and gaskets.

What does high resilience mean in a flexible filament?

Resilience is how much energy a material gives back after it's compressed. A high-resilience filament like FPLA returns most of that energy, so parts bounce and recover their shape instead of staying squashed. That's what makes it work for airless balls, energy-return lattices, shock absorbers and grips that get squeezed over and over.

Is FPLA better than TPU for RC tyres?

For holding shape, yes. FPLA tyres stay round and bounce back from jumps and impacts better than TPU tyres. If maximum grip on a smooth surface matters more to you than rebound, TPU 95A is still the grippier option.

What are FPLA's technical specs?

FPLA is 95A hardness with 35 MPa tensile strength (ASTM D412) and a density of 1.17 g/cm³, according to the FlexPLA-505B datasheet. Tensile stress is 2.8 MPa at 100% elongation and 6.2 MPa at 300% elongation, so it stretches to at least four times its original length. The lower density also means you get around 6% more filament length per 1kg spool than standard PLA.

What slicer profile should I use for FPLA?

Even though it's PLA-based, print FPLA like a TPU. Start from the Generic TPU profile in Bambu Studio or OrcaSlicer, then set the nozzle to 220 to 240°C, the bed to 40 to 60°C, and the max volumetric speed to 5 to 8 mm³/s. Use 1.5 to 2mm of retraction at 20 to 40mm/s. A standard PLA profile pushes it too fast for a flexible material.

Can I use FPLA in a Bambu Lab AMS or AMS Lite?

No. It's flexible enough that it doesn't feed reliably through the AMS or AMS Lite, so print it from the external spool holder.

Is FPLA food safe?

The raw filament has passed US FDA extractives testing, but we don't recommend FPLA prints for regular food contact. FlexPLA-505B passed TÜV Rheinland testing against the US FDA 21 CFR 175.300 limits for chloroform-soluble extractives. It measured 0.18 mg/in² or lower, against a limit of 18 mg/in² for repeated-use items. Keep in mind this is a US FDA standard, not an Australian food-contact certification, and it tested the raw filament, not a printed part. Layer lines in printed parts can also trap bacteria.

Does FPLA handle heat, and can I anneal it?

Yes on both. It handles more heat than standard PLA, so parts are less likely to soften or warp in warm conditions. You can also anneal FPLA prints to increase their strength. Annealing can cause some shrinkage, so test it on a small part before doing a finished print.